UL Recognized Silicone Sponge Rubber
Understanding UL approved silicone sponge materials.
Stigall Industrial Products manufactures and supplies UL 94 V-0 rated flame-retardant silicone sponge and foam, engineered to meet the flammability standards required for electronic enclosures, mass transit interiors, and EV/AV battery seals. Below is a breakdown of the UL 94 flame classifications and the Stigall products tested to meet them.
UL 94 Flame Classifications
There are 6 Flame Classifications specified in UL 94 that are assigned to materials based on the results of these small-scale flame tests. These classifications, listed in descending order for each of the following three groupings, are used to distinguish a material's burning characteristics after test specimens have been exposed to a specified test flame under controlled laboratory conditions. These classifications relate to materials commonly used in manufacturing enclosures, structural parts, and insulators found in consumer electronic products (UL 94 5VA, 5VB, V-0, V-1, V-2, HB).
- UL 94-5VA Surface Burn; Burning stops within 60 seconds, test specimens MAY NOT have a burn-through (no hole). This is the highest (most flame retardant) UL94 rating.
- UL 94-5VB Surface Burn; Burning stops within 60 seconds, test specimens MAY HAVE a burn-through (a hole may be present).
- UL 94 V-0 Vertical Burn; Burning stops within 10 seconds, NO flaming drips are allowed.
- UL 94 V-1 Vertical Burn; Burning stops within 30 seconds, no flaming drips are allowed, but afterglow may last up to 60 seconds.
- UL 94 V-2 Vertical Burn; Burning stops within 60 seconds, Flaming drips ARE allowed.
- UL 94 H-B Horizontal Burn; Slow horizontal burn test (H-B) / UL-94 are considered "self-extinguishing." The lowest (least flame retardant) UL94 rating.
Markets for UL Rated Silicone Rubber Products
- Door Seals for Mass Transit Interiors
- Electronic Enclosure Seals
- HVAC Seals & Gaskets
- LED Gaskets
- Electronic Vehicle Battery Seals
Stigall's UL-rated silicone sponge and foam are used across the industries we serve, including EV/AV manufacturing, where UL 50, UL 50E, and UL 94 V-0 specifications are required for battery case and charging station seals, as well as electronics and mass transit interior applications.
Stigall Products that are UL Approved and/or Tested for Compliance
Each of these UL-rated materials is available as a silicone sponge gasket (die-cut, kiss-cut, or custom fabricated to your specifications), in addition to standard rolls and sheets.
- SP102-125-G Medium Soft Sponge
- SIL-250-70-G-36-UL94V0 (Solid Silicone)
- NS-220 Extra Soft Foam
- NS-200 Very Soft Foam
- NA-100 Soft Foam
- NS-120 Medium Foam
- NS-140 Firm Foam
- NS-160 Extra Firm Foam
Ready to Source UL Approved Silicone Sponge?
Need a UL 94 V-0 silicone sponge or foam solution for your application? Contact Stigall Industrial Products for more information or request a quote. Our team can help you select the right UL-rated material and turn around same-day shipping on in-stock items.
Frequently Asked Questions
UL 94 V-0 is the highest common vertical-burn flammability rating from Underwriters Laboratories. It means a material self-extinguishes within 10 seconds of flame removal and does not drip flaming particles. Stigall's SIL-250-70-G-36-UL94V0 solid silicone is tested and rated to this standard for enclosure and gasket applications.
UL 94 V-0 requires burning to stop within 10 seconds with no flaming drips, making it the more flame-resistant rating. UL 94 HB only requires a slow, self-extinguishing horizontal burn and is the lowest UL 94 classification, offering less fire protection than V-0-rated materials.
UL-rated silicone sponge is commonly used for electronic enclosure seals, HVAC gaskets, LED gaskets, mass transit door seals, and EV/AV battery seals. Its flame-retardant properties help manufacturers meet safety standards like UL 2202 for EV charging equipment and UL 50 for electrical enclosures.
Yes. Stigall Industrial Products supplies several UL-tested materials, including SIL-250-70-G-36-UL94V0 solid silicone and SP102-125-G medium-soft sponge, along with National Silicone foam products rated for UL 94 compliance, available as sheets, rolls, or custom die-cut gaskets.
UL 94 testing verifies how a material behaves when exposed to flame, helping manufacturers select components that reduce fire risk in enclosures, seals, and insulators. Choosing a UL-rated silicone sponge or foam helps electronics and EV manufacturers meet safety codes and customer specifications.
